Electric Order Picker

Electric Order Picker

Details
An Electric Order Picker is a specialized type of material handling equipment, classified as a man-up turret truck, designed for efficient and ergonomic order fulfillment in high-density storage environments. Unlike a forklift, the operator's platform elevates with the load, allowing them to directly access products from warehouse racking at various heights.
Category
Order Picker Lift
 
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Description
Technical Parameters

Shandong Faster Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of electric order picker in China. With abundant experience, we warmly welcome you to buy premium electric order picker for sale here from our factory. If you have any enquiry about cooperation, please feel free to email us.

 

Product Detail

 

An Electric Order Picker is a man-up turret truck designed for fast, ergonomic order picking in high-density warehouses. Rather than leaving the operator at floor level, the platform rises with the load, bringing staff directly to items stored at height. It's a core piece of equipment in modern distribution centers, cold storage, and manufacturing logistics, where maximizing vertical space and boosting pick accuracy are top priorities.

Technical Specifications & Components

Load Capacity & Platform
Typical capacities range from 1,000 to 1,600 kg (2,200–3,500 lbs), based on the combined weight of the operator, load, and pallet. The operator compartment is spacious and secure, with ergonomic controls and either a removable load platform or a pallet fork carriage.

Lift Height & Mast
Lift heights generally run from 6 meters (20 ft) up to 12 meters (40 ft) or more. Most models use a multi-stage, twin-mast design to maintain stability and provide a clear view of the rack. Certain configurations include a tilting mast to simplify pallet entry and retrieval.

Drive System & Power
Powered by 24V or 48V industrial battery packs, these units run cleanly and quietly, making them well suited to indoor operations. AC drive motors deliver smooth travel and lifting performance, with responsive control and energy regeneration during braking.

Control System
A PLC manages core functions, while an intuitive multifunction handle gives the operator control over travel, lift/lower, horn, and emergency stop. Advanced versions integrate with Warehouse Management Systems, displaying pick lists and guiding operators through each task.

Safety Features
Safety is built into every aspect of the design. The platform includes full-length gates, non-slip flooring, and a harness anchor point. System-level protections feature speed reduction or limiting at height, deadman or seat sensors, emergency lowering, and overload detection. Operational aids such as blue safety lights, travel alarms, and high-visibility markings further enhance awareness and compliance.

Key Features & Operating Principle

The operator drives to the assigned rack location, positions the truck, and raises the platform to the required height. Standing securely on the platform, they manually pick items from the rack and place them onto a pallet or tote on the load deck. Once picking is complete, the platform lowers and the operator moves on to the next location. This man-up approach minimizes unnecessary walking, reduces physical strain, and significantly improves pick rates compared with traditional methods.

 

 

Specifications/Technical Data

 

The product specifications and technical data are summarized in the following table.

Model Number

TPL50

TPL60

Max.platform Height (mm)

3000

4000

Working Height (mm)

5000

6000

Overall Length (mm)

1480

1480

Overall Width (mm)

756

756

Overall Height (mm)

1475

1805

Platform Size(For Person) (mm)

650*720

650*720

Platform Size(For Goods) (mm)

550*740

550*740

Capacity(For Person) (kg)

150

150

Capacity(For Goods) (kg)

90

90

Load Platform Travel (mm)

480

480

Minimum Turning Radius (mm)

1700

1700

Height Of Guardrail (mm)

1100

1100

Support Foot Expansion Size(mm)

15

15

Overall Net Weight (kg)

840

870

Lifting Speed/Descent Speed (sec)

30/40

40/50

Max Climb Capability

5″-8″

5″-8″

Front Tire Size (mm)

Φ200*50

Φ200*50

Tire Size (mm)

Φ305*100

Φ305*100

Lifting Motor (kw)

240/0.8

240/0.8

Drive Motor (kw)

240.5×2

240.5×2

Travel Speed (km/h)

0-4

0-4

Dc Model Battery Voltage/Capacity

2 × 12V/100AH

2 × 12V/100AH

Dc Model Charger (v/A)

24/15

24/15

Unit Price (USD/SET)

1x20'GP can load 11sets.

1X40'GP can load 23sets

Qty: 1~3set

 

 

Qty: 1~3set

 

 

Terms & Conditions

Trade Term: FOB Qingdao

Production Time: 15~20days

Shipping Time: according to your port of delivery

Payment Term: 30% T/T in advance,balance before shipment.

Warranty: 1year(Free Spare Parts Replacement).

Valid: 15days

 

Advantage

 

Electric order pickers offer multiple advantages: they significantly boost picking efficiency (often 2-3 times faster than manual carts), reduce operator fatigue for improved safety, and provide precise inventory control with scanning capabilities. This leads to lower operational costs, higher order accuracy, and optimal warehouse space utilization.
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Product Process

 

The product process of an electric order picker begins with receiving and quality inspection of components. Key steps include assembling the chassis, drive system, and lift mechanism, followed by installing the control panel, battery, and safety features. After assembly, thorough functional and safety testing is conducted, including load capacity and braking tests. Finally, the unit undergoes final inspection, cleaning, packaging, and is prepared for shipment.

 

Real Scene Photo Display

 

 

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Product Application

 

Electric order pickers are primarily applied in warehouse order fulfillment operations. They efficiently retrieve items from racking systems for applications like case picking, piece picking, and pallet building. Key application areas include e-commerce fulfillment centers, retail distribution warehouses, third-party logistics (3PL) facilities, and manufacturing parts warehouses, enabling fast, accurate, and ergonomic high-level storage and retrieval.

 

Working Principe

 

An electric order picker operates on battery power to drive its traction and hydraulic lift systems. The operator controls movement and platform lifting via a control panel. The platform elevates the operator and goods to the required rack height. Integrated systems like sensors and controllers ensure stable lifting, precise positioning, and safe operation, allowing efficient manual item retrieval from storage locations..

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